HIGH FREQUENCY INDUCTION

Spec:

High-frequency induction heating is a method that uses electromagnetic induction to self-heat and heat metals. It is used for pressing nuts, bolts, and screws into plastic parts or heating metal components. Unlike heater methods, it can generate heat instantly, eliminating the need for preheating.

The high-frequency induction heating equipment UI series from Japan Avionics is a compact and lightweight air-cooled design, making it easy to integrate into automated machines.

Features

  • Capable of heating not only steel but also non-magnetic metals such as brass.
  • Supports workpieces with a diameter of 4 to 30 mm.
  • Unlike heater methods, it can generate heat instantly, eliminating the need for preheating time, which helps reduce power consumption and prevents the alteration of metal parts.
  • Achieves compactness and lightweight design through integrated high-efficiency design.
  • The heating coil uses small-diameter copper wire and copper pipe that are easy to wind.
  • The connection between the coil and the matching box uses litz wire, making it easy to connect to automated machines.
  • By combining with a non-contact infrared temperature sensor, it enables precision machining production that minimizes variations in torque strength and extraction strength.


Nut Insertion

  • Metal nets or bolts are heated by electromagnetic induction and pressed into resin products.
  • Metal components can be heated to expand, allowing for the insertion of parts.


Melting Clearance

  • The hole diameter of plastic molded products should be 0.3 to 0.6 mm smaller than the workpiece.
  • Screw guides and escape holes for the melted resin are required.

Content:

Lineup

  • UI-3002
    The basic model best suited for heating steel.
  • UI-7003
    A standard model that can also heat brass through matching dial switching.
  • UI-9001
    A high-power model that can heat in a shorter time.



Various Induction Coils

  • We offer a wide variety of coils to meet customer needs.
  • Coils can be replaced by the customer.

仕様

 項目  UI-3002 UI-7003 UI-9001
誘導加熱装置 型名 UI-3002-OSC UI-7003-OSC2 UI-7003-OSC UI-9001-OSC
出力 400W 800W 1000W
周波数 30kHz 60kHz
電源電圧 AC100V±10% 50/60Hz 3相AC200V±10% 50/60Hz
電源所要 600VA 1800VA 2100VA
発振方式 振動帰還方式 周波数自動追尾方式 (ATHMOS)
設定範囲 3段階 8段階
冷却 無し 空冷(ドライエア)
外形寸法(mm) W155xD265xH200 W184xD345xH153
質量 ≒3kg ≒4.5kg
マッチング
ボックス
型名 FC-6 FC-6A FC-6B FC-6C
冷却 無し 空冷(ドライエア)
外形寸法(mm) W110xD126xH55 W55xD145xH60 W80xD185xH63 W80xD185xH63
質量 ≒1.0kg ≒0.7kg ≒1.1kg ≒1.1kg